Rubber Cables

Rubber Cables

We are counted amid the well-known Rubber Cables Manufacturers in India. In keeping with the company’s commitment to technological advancement, elastomer materials such as Polychloroprene (PCP), Chloro-Sulphoneted Polyethelene (CSP), Nitrile Rubber /PVC blends, Ethylene Propelene Rubber (EPR), Ethylene Vinyle Acetate (EVA) and Silicone have been specially compounded to meet numerous heat oil and fire resisting requirements. In the recent years, Ratansiri has also developed special Rubber Cables & Elastomeric Fire Survival Cables for power, control and instrumentation wiring. All our Elastomeric Rubber Cables available in standardized as well as customized specifications. Additionally, the Elastomeric Cables are reasonably priced too. .

Elastomeric compounds for insulating and sheathing of cables are formulated to meet the requirement of IS 6380, BS 6899, IEC 60502 and other international specification.

Note :

  •  •  The number of wires is approximate and wire diameter is nominal; they shall be such as to satisfy the requirements of conductor resistance as per Class 5 of IEC 60228 / DIN VDE 0295 / IS 8130 / BS 6360.
  •  •  4 core and 5 core flat cables are available on request.

 

GENERAL CONSTRUCTION (Conforming to IS 9968 Part 1)
Conductor Annealed tinned Copper wires Solid (Class 1), Stranded (Class 2), flexible (Class 5) complying with the requirement of IS 8130-1984
Seperator Tape Suitable material seperator tape may be applied over the conductor
Insulation General service elastomer compound Type IE1 of IS 6380-1984
Heat Resisting elastomer compound Type IE2 of IS 6380-1984
Silicone Rubber Type IE 5 of IS 6380-1984
Core Identification Coloured insulation, Nos.PE tape, Coloured proofed tape, Nos. printing
Fillers Natural or synthetic fibres or elastomer suitable for the operating temperature and compatible with the insulating material
Sheath General service sheath Type SE1/SE2 of IS 6380-1984
Heavy Duty Sheath Type SE3/SE4 of IS 6380-1984
Working Temperature of Commonly used Elastomeric Insulating and Sheathing Materials

 

Material Max.Cond.Temp. for Continuous opertinuous operation Deg C. Max. Cond. Temp. For short circuit Deg C. Min. Working Temp. Deg C.
Natural Rubber(VIR & TRS) 60 200 -55
Ethylene Propylene Rubber (EPR) 90 250 -50
Polychloroprence (PCP) 70 200 -40
Chlorosupphonated Polyethylene (CSP) 90 200 -35
Silicone Rubber 150/180 350 -55
Hr Natural Rubber (HR VIR) 75 200 -55
Styrene Butadience Rubber 60 200 -55
Butyl Rubber 85 220 -50

 

GENERAL CONSTRUCTION (Conforming to IS 9968 Part 1)
Conductor Annealed tinned Copper wires Solid (Class 1), Stranded (Class 2), flexible (Class 5) complying with the requirement of IS 8130-1984
Seperator Tape Suitable material seperator tape may be applied over the conductor
Insulation General service elastomer compound Type IE1 of IS 6380-1984
Heat Resisting elastomer compound Type IE2 of IS 6380-1984
Silicone Rubber Type IE 5 of IS 6380-1984
Core Identification Coloured insulation, Nos.PE tape, Coloured proofed tape, Nos. printing
Fillers Natural or synthetic fibres or elastomer suitable for the operating temperature and compatible with the insulating material
Sheath General service sheath Type SE1/SE2 of IS 6380-1984
Heavy Duty Sheath Type SE3/SE4 of IS 6380-1984
Working Temperature of Commonly used Elastomeric Insulating and Sheathing Materials

 

Silicon rubber insulated cables

are used in electric utilities such as the generation and transmission of electricity. Long service life under normal environment in Nuclear and conventionally powered generating stations plus safety considerations are the significant factors of these electric appliances. When exposed to fire, Silicon offers circuit integrity, low smoke evolution, and freedom from halogen acids.(For e.g. High Furnaces Generator, Electrical Furnaces, Cokd Ovens, Driers, Bakeries & Blast Furnaces).

Applications:

Steel Mills, EOT Cranes, Airport Lighting, Ships, Nuclear & Thermal Power Stations, Wind Power Mills, Electrical Machines, Textile Machines, Construction Equipments, Turbines.

Welding Cables

Ratansiri Welding Cables Double Insulated, Extra Flexible, Orange and Black Jacket

Silicon Rubber insulated wires & cables

FEATURES:

  •  •  Based on CENELEC HD 22-6 31, VDE 0282 ,IEC 245-6, IS 473, BS 638-4.
  •  •  Outstanding toughness & durability.
  •  •  High resistance to cuts , tears & abrasion.
  •  •  Resistance to oil , solvents and chemicals.
  •  •  Excellent ozone and weather resistant.

APPLICATIONS:

Welding: Designed for the secondary (high current) connection with automatic or hand – held metal arc welding electrodes. It is suitable for flexible use under rugged conditions, on assembly lines and converyor systems, in machine tool and automatically operated line and spot welding machines.

Power:

Earthing/return leads, power feeds to electrolytic plating process, Busbar connection, transformers, generators, aircraft servicing equipments etc.

CONSTRUCTION:

Conductor: High conductivity, bare annealed copper flexible conductor.

Sheath: Double sheathed with specially developed thermoplastic Elastomer (TPR/TPE), outer layer is orange coloured.

CURRENT RATING:

The maximum current ratings of flexible welding cables for different duly cycles are based on an ambient air temperature of 25 C and a maximum conductor temperature of 90 C. The percentage duly cycles for various processes and applications are as follows:

 

1 Automobile Welding upto 100%
2 Semi-automatic welding 30% to 85%
3 Manual Welding 0% to 60%
4 Very intermittent or Occasional Welding upto 20%

 

VOLTAGE DROP:

When total cable lengths in excess of 15 meters, are involved , it may be necessary to use cables of larger cross section to ensure that the voltage drop is not excessive and welding currents are maintained at adequate levels.

 

Cross – Sectional
area
Max. Conductorb resistance at 200C Nominal Thickness of sheath Min. Overall diameter Max. Overall diameter Current Ratings
Welding
Application
Non Welding Application
Duty Cycle
100% 85% 60% 30% 20%
mm2 ohm/km mm mm mm amp amp amp amp amp amp
10 1.91 2.0 7.8 10.0 105 115 135 190 235 110
16 1.21 2.0 9.0 11.5 135 145 175 245 302 138
25 0.78 2.0 10.0 13.0 180 195 230 330 402 187
35 0.554 2.0 11.5 14.5 225 245 290 410 503 233
50 0.386 2.2 13.0 17.0 285 310 370 520 637 295
70 0.272 2.4 15.0 19.0 355 385 460 650 794 372
95 0.206 2.6 17.5 21.5 430 470 560 790 961 449
120 0.161 2.8 19.5 24.0 500 540 650 910 1118 523
150 0.129 3.0 21.5 26.0 580 620 740 1040 1297 608
185 0.106 3.2 23.0 29.0 660 715 850 1200 1476 690
240 0.0801 3.4 27.0 32.0 710 770 916 1296 1587 744
300 0.0641 3.6 30.0 35.0 800 850 1035 1450 1790 840
400 0.0486 3.8 33.0 39.0 925 1000 1195 1690 2070 970
Rating factors for variation in ambient temprature
Ambient temperature°C 20 25 30 35 40 45 50 55 60 65
Rating Factor 1.04 1.00 0.96 0.91 0.87 0.82 0.76 0.69 0.64 0.57